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 Manufacture & Testing

 

At MAC Bioceramics best practice manufacturing methods are used to consolidate raw materials, machine, fire, hot isostatic press, grind and polish ceramic bearings. This is in contrast to alternative processes developed from the ball bearing industry. The benefits for femoral heads are

Best practice manufacture

  • Low cost
  • Low impact during grinding and polishing
  • Up to +12mm of taper offset
  • No stress concentrations in taper lock region

 

Ball bearing manufacture

  • High cost
  • High impact during grinding and polishing
  • Up to +5mm of taper offset
  • Stress concentrations in taper lock region


A comprehensive product testing service is available for performance verification and regulatory processes. These include

  • Finite element and solid modelling
  • Mechanical performance e.g. ultimate strength, fatigue, coupling forces
  • Tribological performance
  • Hip / knee simulation testing
  • Biological compatibility

Testing is performed in house and in association with research institutes which include

  • National Physical Laboratory, Teddington, England.
  • Queen Mary College, Westfield, London, England.
  • Imperial College School of Medicine, London, England.
  • University of Durham, Durham, England.
  • Royal Orthopaedic Institute, Stanmore, England.
  • Laboratorie d'Evaluation des Matériels Implantables, Martillac, France.
  • Jo Moore Orthopaedic Research Laboratory, Montreal, Canada.

HIP Vitox ® alumina femoral heads and cup inserts are available for ceramic on ceramic bearings.

 


About MAC Bioceramics | Patients | Products | Customers and Surgeons | News | Contact Us

Morgan Advanced Ceramics Ltd, Rugby, UK
Central Park Drive, Central Park, Rugby, Warwickshire, CV23 0WE, England
Tel: +44 (0)1788 542166 | Fax: +44 (0) 1788 539202 
Email: rugby.sales@morganceramics.com

Morgan Technical Ceramics is a Global Business Unit of the Morgan Crucible Company plc.
It comprises Morgan Advanced Ceramics and Morgan Electro Ceramics