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About MAC Bioceramics

Morgan Advanced Ceramics is a wholly owned subsidiary of Morgan Crucible plc. 

Morgan Advanced Ceramics began manufacturing orthopaedic devices in 1985 and quickly became a recognised supplier of ceramic femoral heads for hip replacements. The current ISO13485 dedicated bioceramics manufacturing facility is based at Rugby, Warwickshire, UK. Capital investment associated with ongoing expansion enables us to be the most modern and responsive ceramic supplier available.

MAC Bioceramics has the longest clinical history for both alumina and zirconia ceramic materials, HIP Vitox ® alumina since 1985 and Zyranox ® zirconia since 1990. Each material is of the best quality available in the industry and therefore produces superior femoral heads and cup inserts. Each ceramic femoral head or cup insert must be individually designed for use with a specific hip product and should be supplied from the same source. Consequently, MAC Bioceramics do not supply heads or cup inserts direct to hospitals or express preferences about hip system suppliers. 

For these reasons you can rely on MAC Bioceramics giving full impartial assistance with the choice of ceramic material and the design, manufacture and testing of products.

Global Outlook - Morgan Technical Ceramic Manufacturing Sites

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America   Europe   China
         
Morgan Advanced Ceramics Inc, Diamonex Products, Allentown PA   Morgan Electro Ceramics, BV, Eindhoven, The Netherlands   Morgan Advanced Ceramics, 
Shanghai Morgan Matroc Technical Ceramics Co. Ltd

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This site produces polycrystalline and amorphous Diamond products and is known in the market by the trade name Diamonex. The main products are DLC (Diamond Like Carbon) coating, Wear resistant windows, CVD Diamond CMP Pad Conditioners and Heat-spreaders. The site also manufactures Ion Beam Systems, CVD Diamond Components and Composite Products & DIAMONDSHIELD®

Address: Morgan Advanced Ceramics Inc Diamonex Products 7331 William Avenue Allentown PA 18106 USA
Telephone: +1 610-366-7100 
Fax: +1 610-366-7144
Web Site

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This site manufactures Piezoelectric ceramics and bimorphs. Processes include die pressing, Iso Pressing, firing, grinding, metallising, Bimorph assembly and testing.

Zwaanstraat 2a, 
Bld RAH-1, 
5651 CA Eindhoven, Netherlands
Telephone: +31 4027 88864
Fax: +31 4027 84324
Email
Web Site 

 

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The Shanghai site manufactures products from mostly alumina and steatite and are either die pressed, dry bag Iso-pressed or low-pressure injection molded. Shanghai is a fully integrated ceramics facility and has its own material preparation facility. It trades under the Morgan Matroc name.

Address: Morgan Matroc Shanghai 158 Jiajian Road Jiading District Shanghai P.C. 201818 P.R. China
Telephone: +86 21 595 11647
Fax: +86 21 595 11241
Email
Web Site

         
Morgan Electro Ceramics Inc
Bedford, OH
  Morgan Advanced Ceramics
Wesgo GmBH, Erlangen, Germany
  Morgan Advanced Ceramics, Yixing Haldenwanger Fine Ceramic Co. Ltd. Yixing City, China

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This site manufactures piezoelectric ceramics and designs and builds transducers. Processes include Iso Pressing, Die Pressing, Tape Casting, multilayer electroding and co-firing processing 

Morgan Electro Ceramics Inc, Customer Services, 232 Forbes Road, Bedford, Ohio 44146-5418, USA
Telephone: +1 440 232 8600
Fax: +1 440 232 8731
Email
Web Site

 

This site manufactures high purity alumina ceramic parts from the range of Wesgo 94% to 99.5% Alumina. A high percentage of products supplied are metallised, with molybdenum-manganese and nickel plated, ready for customers to braze. The site also has its own brazing capability. Processes are die and Iso-pressing, green machining, firing, diamond grinding and metallising. Formerly part of the Wesgo group, it is recognized by this name.

Address: Morgan Advanced Ceramics, Wesgo Ceramics GmbH Willi-Grasser Str. 11 D-91056 Erlangen-Frauenaurach Germany
Telephone: +49 9131 7976-0
Fax: +49 9131 7976-33
Email
Web Site

 

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This site manufactures Haldenwanger Rollers for the Thermal Processing Industry. Processes include material preparation, extrusion, Iso-pressing, slip casting, green machining, sintering and grinding.

Address: Yixing Haldenwanger Fine Ceramic Co Ltd, 
Dingshu Town, Yixing City 214221, 
Jiangsu Province P.R. China
Telephone +86 510 8718 2811/ 1042
Fax +86 510 8718 2826
Web Site

 

         
Morgan Advanced Ceramics Inc, Fairfield, NJ
  • Wesgo/Duramic Products
  • Bolt Technical Ceramics
  Morgan Electro Ceramics Ltd, Ruabon, UK    

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Utilising the range of Wesgo Ceramics, the Fairfield site manufactures similar products to Hayward Ceramics but their focus is on prototype or small – medium production. Fairfield offers support to the other MTC sites but also excels in rapid turnaround for custom parts. Processes include Iso-static and die pressing, green machining, firing, and hard grinding.

Address: Morgan Advanced Ceramics Inc, Wesgo/Duramic Products, 26 Madison Road Fairfield NJ 07004 USA
Telephone: +1 973 227 8877
Fax: +1 973 227 7135
Email
Web Site

 

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This site manufactures Piezoelectric ceramics, Dielectric and low loss Microwave ceramics and also manufactures multilayer capacitors using the high dielectric range of materials. Processes include Tape Casting, Iso pressing, die pressing, extrusion, green machining, firing, multilayer electroding and co-firing, grinding, metallising and assembly.

Vauxhall Industrial Estate, Ruabon, Wrexham, LL14 6HY
Telephone: +44 (0)1978 810456
Fax: +44 (0)178 824303
Email

Web Site

   
         
Morgan Advanced Ceramics Inc, Hayward, CA
  • Wesgo Ceramic Products
  • Wesgo Metals 
  • Engineered Coatings
  Morgan Advanced Ceramics, Rugby, UK    

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This site has three distinct manufacturing facilities

Wesgo Ceramic Products
Wesgo Metals
Engineered Coatings


Address: 2425 Whipple Road, Hayward, CA 94544, USA
Telephone: +1 (510) 491 1100
Fax: +1 ((510) 491 1287

Wesgo Ceramic Products

Manufactures custom made ceramic components from 94% - 99.5% alumina. The site has an extensive refractory metallising department and components can be supplied with Molybdenum or Molybdenum-manganese suitably plated ready for brazing. On-site processes include powder/mix preparation, Iso-static pressing, die pressing, slip casting, firing, grinding, metallising and brazing. Primary markets are Power Tube, Semiconductor equipment, lasers and medical. 

Address: Morgan Advanced Ceramics Inc, Wesgo Ceramic Products, 2425 Whipple Road, Hayward, CA 94544 USA
Telephone: +1 510 491-1100
Fax: +1 510 491-1175
Web Site 

Wesgo Metals

Manufactures precious and non-precious metal braze alloys and related metal products. Products are high purity, high temperature, low vapour pressure braze alloys of gold, silver, palladium and platinum. These alloys can be manufactured as foil, wire, powder, paste or pre-forms. Most products are made to customer specifications. On-site processes include batch and continuous vacuum melting, atomizing, wire drawing, rolling, melt spinning, laser cutting, coiling and metal stamping. 

Address: Morgan Advanced Ceramics Inc, Wesgo Metals 2425 Whipple Road, Hayward, CA 9444 USA
Telephone: +1 510 491-1100 
Fax: +1 510 491-1175
Web Site 

Engineered Coatings

Engineered Coatings Division is an applicator of liquid soft coatings such as Teflon / PTFE, Solid Dry Film Lubricants, and low-VOC water based coatings for a wide range of markets. The majority of the coatings are cured at elevated temperature, but ambient cured coatings are also available. We are licensed applicators of the E/M coatings products.

Address: Morgan Advanced Ceramics Inc, Engineered Coatings, 2425 Whipple Road, Hayward, CA 94544 USA
Telephone: +1 510 491-1207 
Fax: +1 510 491-1230
Web Site 

 

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Produces a wide variety of products from bare ceramic components to ceramic/metal assemblies. Rugby manufactures most of its custom products from a range of Alumina materials but also produces Zirconia components. Processes include Iso pressing, die pressing, green machining, firing, grinding, metallising and brazing.

Address: Morgan Advanced Ceramics Ltd, Central Park Drive, Central Park, Rugby, Warwickshire CV23 OWE
Telephone: +44 (0)1788 542166
Web Site

 

   
            
Morgan Advanced Ceramics Inc, CVD Materials, Hudson, NH   Morgan Electro Ceramics, Southampton, UK    

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The Hudson site manufactures CVD silicon carbide and Pyrolytic boron nitride ceramics, made by a chemical vapor deposition (CVD) process. The resulting products are machined to meet the customers’ drawing and specifications. This site was formerly recognised by the name PMI (Performance Materials Inc).

Address: Morgan Advanced Ceramics Inc, CVD Products, 4 Park Avenue Hudson New Hampshire 03051-3927 USA.
Telephone: +1 603 598-9122
Fax: +1 603 598-9126
Web Site

 

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This site manufactures Piezoelectric ceramics and designs and builds transducers. Processes include die pressing, firing, grinding, metallising, assembly and testing.

Bursledon Road, Thornhill, Southampton, SO19 7TG
Telephone: +44 (0)2380 444811
Fax: +44 (0)2380 431768
Email

Web Site 

 

   
           
Morgan Advanced Ceramics Inc, GBC Materials, Latrobe, PA   Morgan Advanced Ceramics, Stourport, UK    

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This site manufactures high volume alumina ceramic components and glass shapes. Recognised by the GBC™ trademark, products range from 94% - 99.5% alumina to a wide variety of sealing glasses. Processes are mix preparation, die pressing, and firing with the equipment dedicated to very high volume applications. 

Address: Morgan Advanced Ceramics Inc, GBC Products 580 Monastery Drive. Latrobe, PA 15650
Telephone: +1 724 537-7791
Fax: +1 724 537-4910
Web Site

 

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The first ceramic manufacturing site to be purchased by Morgan Crucible, the Stourport site manufactures the majority of its products from a range of alumina and steatite materials. Processes are material preparation, Iso-static pressing, green machining, firing and grinding.

Address: Morgan Advanced Ceramics Ltd, Bewdley Rd Stourport-on-Severn Worcestershire DY13 8QR UK 
Telephone: +44 (0)1299 827000
Fax: +44 (0)1299 827872
Email
Web Site

   
         
Morgan Advanced Ceramics Inc, Alberox Products, New Bedford, MA   Morgan Advanced Ceramics, W. Haldenwanger Technische Keramik GmbH & Co. KG, Waldkraiburg, Germany    

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This site specialises in ceramic/metal hermetic seals. Recognised in the market by the trade name “Alberox™, New Bedford’s skills represent the marriage of ceramic to metal using the Wesgo™ precious metal braze alloys. New Bedford is a fully integrated facility from ceramic mix preparation and component manufacture, metallising, brazing and testing of hermetic seals. 

Address: Morgan Advanced Ceramics Inc Alberox Products 225 Theodore Rice Blvd. New Bedford MA 02745 USA
Telephone: +1 508 995-1725 
Fax: +1 508 995-6954
Web Site

 

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This site specialises in extrusion but also utilises Iso-pressing and slip casting to manufacture its products, which are mainly supplied to the Thermal Processing market.
A variety of Ceramic Tubes, Rollers and Kiln Furniture are offered, together with a standard range of Laboratory Porcelain products. It is recognized by the brand Haldenwanger.

Address: Morgan Advanced Ceramics, W Haldenwanger Technische Keramik GmbH & Co KG Teplitzer Str. 27 D-84478 Waldkraiburg Germany
Telephone:
+49 (0) 8638 6004-0
Fax: +49 89-416098-41
Web Site

 

 


About MAC Bioceramics | Patients | Products | Customers and Surgeons | News | Contact Us

Morgan Advanced Ceramics Ltd, Rugby, UK
Central Park Drive, Central Park, Rugby, Warwickshire, CV23 0WE, England
Tel: +44 (0)1788 542166 | Fax: +44 (0) 1788 539202 
Email: rugby.sales@morganceramics.com

Morgan Technical Ceramics is a Global Business Unit of the Morgan Crucible Company plc.
It comprises Morgan Advanced Ceramics and Morgan Electro Ceramics